PCD Die Blanks

PCD Die Blanks

location:Home  > Products  > PCD Die Blanks

PCD die blanks for wire drawing die

Author:Wanke Diamond Tools Time:2017-09-11

PCD die blanks for wire drawing die

DESCRIPTION

Polycrystalline Diamond( PCD ) die blanks is used of Cobalt based binding agent or Silicon based binding agent and high quality diamond produced by ourselves through high temperature and pressure.    

ADDMA Code WANKE  WD DI Product Dimensions Average Grain Size(um) Max.Die4 advice
(mm)
Drawing pattern of hexagonal wire drawing
Φd ΦD T  1  2  5 10 25 50
D6 WKH2510     2.5±0.2   1.0+0.2   - 0.4
D12 WKH3215     3.2±0.2   1.5+0.2 - 1.0
D15 WKH5225     5.2±0.2   2.5+0.2 - 1.5
D18 WKH5235     5.2±0.2   3.5+0.2 - 2.0
 
D6 WKR2510 WD805 5010 2.5±0.2   1.0+0.2 - 0.4 Without supporting the drawing die size map
D6 WKR3110 WD805 5010 3.1±0.2   1.0+0.2 - 0.5
D12 WKR3115 WD810 5015 3.1±0.2   1.5+0.2 - 1.0
D15 WKR5225 WD815 5025 5.2±0.2   2.5+0.2 - 1.5
D18 WKR5235 WD820 5035 5.2±0.2   3.5+0.2 - 2.0
D21 WKR7040     7.0±0.2   4.0+0.2 - 3.0
D24 WKR9853     9.8±0.2   5.3+2 - 4.0
 
D12 WKY4015 WD910 5235 4.0±0.2 8.12±0.13 1.5+0.2 - 1.0 With support mold
D15 WKY4023 WD915 5823/5223/5430 4.0±0.2 8.12±0.13 2.3+0.2 - 1.8
D18 WKY4029 WD920 5829/5229/5435 4.0±0.2 8.12±0.13 2.9+0.2 - 2.3
D21 WKY7040 WD925 5840/5240/5530 7.0±0.2 13.65±0.13 4.0+0.2 - - 3.5
D24 WKY7053 WD930 5853/5253/5535 7.0±0.2 13.65±0.13 5.2+0.2 - - 4.6
D27 WKY12987 WD940 5208/5730 12.9±0.2 24.13±0.25 8.7±0.25 - - - 5.8
D30 WKY129120 WD945 5211/2735 12.9±0.2 24.13±0.25 12.0±0.25 - - - 7.6
D31 WKY152120   5915 15.2±0.2 26.6±0.25 12.0±0.25 - - - - 9.0
D33 WKY152150 WD950   15.2±0.2 26.6±0.25 15.0±0.50 - - - - 10.0
D33 WKY18150 WD970   18.5±0.2 29.0±0.25 15.0±0.50 - - - - 11.0
D33 WKY18180     18.5±0.2 29.0±0.25 18.0±0.50 - - - - 12.0

 

THE MAIN PURPOSE:
Because the drawing material is made of diamond, so it has a strong hardness and wear resistance, so the main purpose of drawing die is used to make a variety of drawing die, for the production of metal wire, wire, tube and other products Of the drawing processing equipment.


And can be produced according to the needs of different shapes of the mold, processing different shapes.

 PCD die blanks for wire drawing die

Drawing die with different shapes

 

GENERAL QUESTIONS OF MARKET POLYCRYSTALLINE DIAMOND DIE BLANKS:

1. trachoma: large particle mixed and defect in the material

2. fracture faultage: not good saw material and long time pressure

3.  carbonation: Over high temperature, too long residence time at constant temperature

4. non-Electrical Conductive: much extraction of cobalt

5. hard material: little extraction of cobalt

6. breakable: much extraction of cobalt, easy to fall off, not durable

ADVANTAGES IN WANKE

1.Good polishing of wire or tube surface

2.Abrasion resistant

3.Having experts of shaped dies

666.jpg

SAW MATERIAL SELECITON:

Detection and special treatment

1.Crystal shape: basically consistent

2.High purity: purity at 99.97%-99.99%

3.Dispersion and concentration: Controlling diamond diameter distance through D10, D50, D90.

NOTE:

1. Mounted at temperatures not exceeding 650°.

2. Maximum recommend bearing diameter for “soft” nonferrous wire . “Hard” wire diameter normally should not exceed 65% of this diameter